Pharoi Research
Bottom-up thematic research

When every engineer becomes an AI pilot

A bottom-up estimate of the mature annual market for LLMs and agent harnesses across software, hardware, industrial, mechanical, civil and adjacent technical engineering work.

25 July 2026 2026 USD, annual vendor revenue Engineering only Steady-state TAM, not a dated forecast
Bear
$20B

AI remains a strong copilot; open models, bundling and limited non-software adoption cap spend.

Base
$85B

Professional engineers use managed agents daily, with software workflows monetizing most deeply.

Bull
$300B

About 140M engineers and technicians supervise persistent agents at roughly $180 per month.

The answer

The base case is an $85B annual market

The decisive variable is not whether engineers use AI. Software adoption is already broad. It is whether agent task volume grows faster than model prices fall—and whether CAD, EDA, simulation and industrial tools support the same depth of delegation as code.

Investment conclusion

Harnesses should be a large market, but the model layer does not automatically capture all of it. The durable tollbooth is the product that combines model intelligence with proprietary engineering context, execution rights, verification and auditability. In software that may be an agentic IDE or repository platform; in chip, mechanical and industrial design it is more likely the incumbent system of record.

What this TAM is—and is not

This is mature annual end-customer spend on engineering LLM inference, harnesses, orchestration, tool execution, evaluation, security and governance. It is not current revenue, productivity value, GPU infrastructure, consulting, or the existing price of CAD/EDA/PLM software. Accounting, legal and all other knowledge-work markets are excluded.

Eligible engineering workers
×
Paid AI penetration
×
Annual AI wallet

Counted once

  • Model inference and metered agent runtime
  • Engineering-agent and harness subscriptions
  • Context, orchestration, evaluation and audit controls
  • Incremental AI premiums in CAD, EDA, BIM and PLM

Excluded

  • Upstream model COGS already embedded in a harness bill
  • Servers, accelerators and general cloud infrastructure
  • Existing non-AI engineering software and services
  • Legal, finance, medicine, sales and other knowledge work
Current evidence

Software proves willingness to pay; physical engineering does not—yet

Heavy agent use already costs $100–$250 per developer per month

OpenAI guides to roughly $100–$200 and Anthropic to $150–$250 for active enterprise usage, far above a legacy $10–$40 copilot seat.S5S6

Vendor data

Distribution has reached millions of paid software seats

Microsoft reported 4.7M paid GitHub Copilot subscribers in FY26 Q2, up 75% year over year.S8

Primary filing

Productivity evidence is real, but not one-directional

A 4,867-developer field study found 26% more completed tasks; a smaller early-2025 METR study found experienced open-source developers took 19% longer.S10S11

Independent

Non-software agents remain at preview and vendor-claim stage

Cadence, Synopsys and Autodesk now describe autonomous or natural-language engineering workflows, but broad paid adoption and independent output evidence are not yet established.S14S15S16

Early evidence
Step 1 · Workforce

Start with occupations, not “developers”

ILO occupation data supports about 86M professional science, engineering and ICT workers, rising to 139M when engineering associates and ICT technicians are included. The broad estimate is stable in a 134–145M methods range.S1S2

Millions of employed people, 2025. Codes are mutually exclusive main occupations. Source: ILOSTAT; Pharoi calculations.

How the global count was built

  1. Take each country’s latest complete ILO level-two occupation mix for codes 21–26 and 31–35.
  2. Calculate codes 21, 25, 31 and 35 as shares of their respective major groups.
  3. Reweight 121 covered countries to ILO’s 2025 modelled employment for professional and technical major groups.
  4. Gross up to world totals; covered countries represent 66.3% and 74.5% of the two major groups.

Biggest caveat: ILO lacks a complete global three-digit occupation panel. Code 21 contains some scientists, while code 31 contains some supervisors and controllers. China is the largest missing detailed-country mix and the main extrapolation risk.

Accessible workforce data table
ISCO-08 groupWorkers (M)Role in scenarios
25 · ICT professionals35.09All cases
21 · Science & engineering professionals50.55Strict subset in bear; all in base/bull
31 · Science & engineering associates42.33Bull
35 · ICT technicians10.99Bull
Broad technical workforce138.96Rounded to 140M
Steps 2–3 · Penetration and wallet

Three internally consistent end states

The bear resembles a managed copilot seat. The base resembles one daily agent per professional engineer. The bull resembles a software power user today—then extends that economic intensity to the broad technical workforce.

Bear · Copilot
$20B
36M paid seats · $47/month blended
  • 60M strict eligible workers
  • 70% ICT / 45% engineering paid adoption
  • $600 / $480 annual segment wallet
  • Bundling and open models suppress pricing
Base · Daily agent
$85B
72M paid seats · $99/month blended
  • 86M professional eligible workers
  • 90% ICT / 80% engineering paid adoption
  • $1,800 / $700 annual segment wallet
  • Managed agents plus inference and controls
Bull · AI pilot
$300B
139M paid seats · $180/month blended
  • 100% of broad professional + technical workforce
  • Multiple persistent agents and tool execution
  • $75–$300 monthly wallet by occupation group
  • Agent task growth outruns inference deflation

Annual end-customer vendor revenue, 2026 USD billions. “Strict engineering” in bear is an analyst subset of code 21; the bull adds codes 31 and 35.

Full scenario arithmetic
Case / segment Eligible workers Paid adoption Annual wallet TAM
Bear · ICT professionals35.09M70%$600$14.7B
Bear · strict engineering subset24.91M45%$480$5.4B
Bear total60.00M60% blended$562 / paid seat$20.1B
Base · ICT professionals35.09M90%$1,800$56.8B
Base · science & engineering professionals50.55M80%$700$28.3B
Base total85.64M84% blended$1,182 / paid seat$85.2B
Bull · ICT professionals35.09M100%$3,600$126.3B
Bull · science & engineering professionals50.55M100%$2,400$121.3B
Bull · engineering associates42.33M100%$1,000$42.3B
Bull · ICT technicians10.99M100%$900$9.9B
Bull total138.96M100%$2,158 / paid seat$299.9B
The “AI pilot” mechanism

Engineering shifts from producing to directing and verifying

The harness becomes more valuable than chat when it can observe the project, plan across tools, change artifacts, run tests or simulations, and return evidence for a human decision. Human attention moves toward specification, exception handling, trade-offs and sign-off.

01 · INTENT

Engineer sets the mission

Requirements, constraints, interfaces, risk budget and acceptance criteria.

02 · CONTEXT

Harness builds the state

Repositories, drawings, models, standards, telemetry and prior decisions.

03 · EXECUTION

Agents operate tools

Code, EDA, CAD, BIM, PLC, simulation, test benches and documentation.

04 · EVIDENCE

System verifies work

Tests, simulations, design rules, traceability, security and audit logs.

05 · JUDGMENT

Human handles exceptions

Trade-offs, novel failure modes, physical liability and final approval.

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Software

Plan, implement, test, review, migrate, deploy and monitor across repositories and cloud systems.

µ

Chips & hardware

Specification to RTL, verification, synthesis, layout, board design and lab-debug loops.

Industrial & mechanical

Parametric design, simulation, controls, manufacturing planning, quality and maintenance.

Civil & AEC

BIM authoring, code checking, quantity takeoffs, clash resolution and construction sequencing.

Sensitivity

A small wallet change moves tens of billions

Because the seat pool is enormous, monetization intensity matters more than false precision in the workforce count. These sensitivities are directional and hold other inputs constant.

+$12B

for each additional $10/month across 100M paid seats

+$10B

for 10 points of penetration on 110M seats at $75/month

−$17B

if the base engineering seat pool contracts by 20%

Flat

if agent task volume doubles while price per task halves

Value capture

The $85B is shared across a stack

This allocation is analytical—not a second market to add to TAM. Model vendors may sell harnesses; systems-of-record vendors may internalize model cost. Count the customer bill once.

55%
Models, inference & runtimeReasoning, multimodal understanding, parallel agent compute and tool execution
≈ $47B
30%
Harness & workflowAgent UX, planning, orchestration, repository/design-system integration
≈ $26B
15%
Context, evals & controlsEnterprise knowledge, verification, observability, security and governance
≈ $13B
Research queueWhy it matters
MSFT / GitHubDistribution, harness and Azure/model economics
GOOGL / AMZNModels, cloud runtime and enterprise orchestration
CDNS / SNPSChip-design context, verification and executable workflows
ADSK / Siemens / PTC / DassaultCAD, BIM, industrial and PLM systems of record
OpenAI / Anthropic / CursorPrivate leaders in model-plus-harness monetization

Representative research queue, not recommendations. Infrastructure suppliers are second-order beneficiaries and intentionally outside the defined TAM.

Falsifiers

Why $300B may never materialize

The strongest counterargument is that intelligence commoditizes before vendors can monetize the extra work. Adoption can be universal while revenue remains modest.

Price falls faster than task volume rises

Open-weight models, distillation, caching and better chips can collapse inference cost and bargaining power.

Engineering seats shrink materially

If one pilot replaces several roles and new engineering demand does not offset it, per-seat ARPU rises against a smaller base.

Verification remains the bottleneck

“Almost right” work can increase review, simulation and debugging; liability keeps agents advisory in physical systems.

Incumbents bundle AI for free

CAD, EDA and PLM vendors may use AI to defend core subscriptions rather than expose an incremental AI line item.

Enterprise context stays fragmented

Proprietary formats, undocumented plant state and weak data lineage prevent agents from operating end-to-end.

Generated output does not become shipped output

Code, drawings and simulations can explode while releases, qualified designs and installed capacity improve far less.

What to monitor next

Paid agent ARPU; non-software paid attach rates; hours of autonomous tool execution; verified releases or qualified designs per engineer; gross margin after inference; AI-specific pricing at CAD/EDA/PLM vendors; safety and IP incidents; and whether engineering employment expands or contracts as the cost of producing engineering work falls.

Sources & method

Evidence ledger

Workforce and pricing inputs use current primary sources. Productivity evidence separates independent studies from company claims. Data cut-off: 25 July 2026, 13:00 BRT.

S1ILO detailed level-two occupation data, updated 24 Jul 2026. Primary statistical data.
S2ILO 2025 modelled major-group employment, Nov 2025 model vintage. Primary statistical data.
S4ILO modelled-estimates methodology. Primary methodology.
S5OpenAI Codex rate card. Company-reported usage-cost anchor.
S6Anthropic Claude Code costs. Company-reported usage-cost anchor.
S7GitHub Copilot plans and Cursor pricing. Current list-price anchors.
S8Microsoft FY26 Q2 earnings. 4.7M paid Copilot subscribers; primary company disclosure.
S9JetBrains 2026 developer survey. Survey of more than 10,000 professional developers.
S10Cui, Demirer et al., Management Science. Three field experiments, 4,867 developers; independent research.
S11METR early-2025 RCT and 2026 update. Independent counter-evidence with wide uncertainty.
S12Google DORA 2025. Technology-professional adoption and delivery evidence.
S13Anthropic Claude Code expertise study. Company research on planning versus execution behavior.
S14Cadence autonomous virtual engineer. June 2026 company announcement; early access.
S15Autodesk Assistant in Revit and Fusion FAQ. 2026 technology previews.
S16Synopsys agentic engineering. March 2026 company announcement and performance claims.
Calculation conventions. Dollars are annual, nominal 2026 USD. “Wallet” is the customer’s total incremental engineering-AI bill, including separately metered usage; it is not the provider’s gross revenue plus its upstream model bill. Occupation counts are employed people in a main occupation, not current paid AI users. Scenario values are: bear $20.1B, base $85.2B and bull $299.9B before rounding. The base value-pool split is a Pharoi analytical allocation, not reported revenue. No probability weighting or target year is assigned.